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Epoxy Vinyl Ester Resin
Corrosion-resistant epoxy vinyl ester resin for storage tanks REL 922

Description:

Bisphenol A Vinyl Ester resin with C-Cata. technology


Performance Attributes:

No foaming
Excellent corrosion resistance
Excellent impact strength
High tensile elongation


Application:

Corrosion-resistant equipment, flake glass and filled lining and coating compounds

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REL 922epoxy vinyl ester resin
REL 922epoxy vinyl ester resin
REL 922epoxy vinyl ester resin
REL 922epoxy vinyl ester resin
//www.reallandcomposite.com/uploadfiles/128.1.164.122/webid2311/source/202407/4855417217837638.jpg
REL 922epoxy vinyl ester resin
REL 922epoxy vinyl ester resin
REL 922epoxy vinyl ester resin
REL 922epoxy vinyl ester resin
Product Description
Features & Applications
Why RealLand
FAQs
Product Description


REL 922 is a corrosion-resistant epoxy vinyl ester resin specifically designed for critical equipment such as chemical storage tanks. It not only possesses excellent chemical corrosion resistance, capable of withstanding long-term exposure to various acids, alkalis, and solvents, but also features high tensile elongation and outstanding impact strength, giving the coating or lining superior toughness and crack resistance. Its unique no-foaming characteristic ensures the formation of a dense, defect-free protective layer during application, making epoxy vinyl ester resin particularly suitable for flake glass reinforced linings and filled coating systems. It provides reliable, long-term protection for large storage tanks and corrosive equipment.


Drums - Store at temperatures below 25'C (77°F). Storage life decreases with increasing storage temperature. Avoioexposure to heat sources such as direct sunliaht or steam pipes, To avoid contamination of oroduct with water. donot store outdoors. Keep containers sealed to prevent moisture pick-up and monomer loss. Mild mixing isrecommended after prolonged storage. Rotate stock.

Product NameDescriptionPerformance AttributesApplication
REL 922 epoxy vinyl ester resinBisphenol A Vinyl Ester resin with C-Cata.technology

No foaming

Excellent corrosion resistance

Excellent impact strength

High tensile elongation

Corrosion-resistant equipment,flake glass and filled lining and coating compounds


TYPICAL LIQUID RESINPROPERTIES

Property1) at 25°C (77°F)ValueUnit
Viscosity, Brookfield # 2 spindle @ 30 rpm400mPas (cps)
Percent Solids55.5%
Color<4Gardner
Specific Gravity1.04gm/cc


(1) Properties are tyoical values based on material tested in our laboratories. Typical values should not be construedas a quaranteed analysis of any specific lot or as specification items.


TYPICAL CURING CHARACTERISTICS

SPl Gel Time at 82°C (180°F) Bath, 2% Luperco (2) ATC PasteValueUnit
Gel Time12minutes
Total Time20minutes
Peak Exotherm188 (370)°C (°F)


MEKP Cure System

Typical geltimes at different temperatures using different pre-acceleration systems and curing with Delta (2) X-9 Lupersol (2) DDM-9 and Hi-Point (3) 90 catalysts (4).

Temperature/catalystDMACo-nap6%Delta X-9DDM-9HiPoint 90
18ºCC (659) / 1.25 phr0.15 phr.0.3 phr.14 minutes21 minutes22 minutes
0.075 phr0.3 phr.24 minutes31 minutes29 minutes
0.05 phr0.3 phr.40 minutes40 minutes40 minutes


Temperature/catalystDMACo-nap6%Delta X-9DDM-9HiPoint 90
25°C (779) /1.25 phr0.075phr.0.3 phr.15 minutes17 minutes17 minutes
0.05 phr0.3 phr.21 minutes23 minutes22 minutes
0.025 phr0.3 phr.33 minutes35 minutes36 minutes


Temperature/catalystDMACo-nap6%Delta X-9DDM-9HiPoint 90
29°C (85°F) / 1.25 phr0.075phr.0.2 phr.15 minutes18 minutes18 minutes
0.05 phr0.2 phr.22 minutes24 minutes24 minutes
0.025 phr0.2 phr.37 minutes40 minutes40 minutes


(2) Registered trademark of Atofina Chemicals Iinc
(3) Registered trademark of Witco Chemical Corporation
(4) Alllevels are based on parts per hundred resin (Phr)


BPO/DMA Cure System

Temperature/BPo Paste 50%DMAGel Time
18°C (65°F) / 2.0 phr0.7 phr17 minutes
0.5 phr24 minutes
0.3 phr40 minutes
24°C (75°F) / 2.0 phr0.3 phr40 minutes
0.5 phr15 minutes
0.15 phr49 minutes
29'C (85°F) / 2.0 phr0.3 phr18 minutes
0.2 phr25 minutes
0.1 phr36 minutes
29'C (85°F) / 2.0 phr + 0.2 phr TBPB0.3 phr18 minutes


Effect of Copper Naphthenate

Copper Naphthenate (Cu-nap 8%y5) will influence Gel Time, Gel-to-Peak and Peak Exotherm at different temperaturesand pre-accelerations.Catalyst used is Delta X-9 at 1.25 phr.

CAUTlON: Thoroughly mix promoters with resin before adding catalyst.

Temperature/Cu-nap 8%Co-nap6%DMAGel TimeGel-PeakPeak Exo
18°C (65°F)/0 phr0.3 phr0.15 phr12 minutes5 minutes168°C (335°F)
18°C (65°F) / 0.04 phr0.3 phr0.15 phr10 minutes6 minutes 107'C (225°F)
25°C (77°F)/0 phr0.3 phr0.075 phr16 minutes8 minutes 160ºC (320°)
25°C (77°F)/ 0.04 phr0.3 phr0.075 phr17 minutes10 minutes 102ºC (215°F)
29°C (85°F)/0 phr0.3 phr0.04 phr19 minutes11 minutes 157ºC (315°F)
29'C (85°F) / 0.04 phr0.3 phr0.04 phr20 minutes23 minutes82°C (180°F)
35°C (95°F)/0 phr0.3 phr0.02 phr22 minutes15 minutes156ºC (313°F)
35°C (95°F) / 0.04 phr0.3 phr0.02 phr29 minutes28 minutes 49°C (120°F)

Remark Exotherm control formulations - When laminates require a lower exotherm, copper6) may be incorporated toachieve the desired reduction. High hydrogen peroxide catalysts, such as CADOX? M-50 or DELTA X-9, should beused to avoid dramatic moves in gel times.

(5) Can be acquired by Akcros Chemical, inc., Huls America Inc., or O.M. Group Inc.

(6) More than 500 ppm of8% copper may be detrimental to cure

(7) Registered trademark of Akzo Nobel

Copper Naphthenate (Cu-nap 8%) willinfluence Gel Time, Gelto-Peak and Peak Exotherm at 25°C (77°f). Catalystused is Delta X-9 at 1.25 phr.

Cautlon: Thoroughly mix promoters with resin before adding catalyst.


Cu-naphthenate 8%Co-nap6%DMAGel TimeGel-PeakPeak Exo
0 phr0.3 phr0.075 phr16 minutes9 minutes160ºC (320°)
0.01 phr0.3 phr0.075 phr16 minutes8 minutes 141ºC (285°F)
0.02 phr0.3 phr0.075 phr16 minutes11 minutes 138'ºC (280°F)
0.03 phr0.3 phr0.075 phr17 minutes11 minutes 110'C (230°F)
0.04 phr0.3 phr0.075 phr16 minutes13 minutes 99ºC (210°F)


TYPICAL MECHANICAL PROPERTIES

Property1) of cured casting(8) at 25°C (77°F)Value (SI)Value (US)Method
Barcol Hardness 3030ASTM D2583
Tensile Strength86 MPa12500 kpsiASTM D638
Tensile Modulus 3170 MPa460000 psi ASTM D638
Tensile Elongation at Yield 4.9%4.9%ASTM D638
Tensile Elongation at break6.7%6.7%ASTM D638
Flexural Strength141 MPa20500 psiASTM D790
Flexural Modulus3450 MPa500000 psiASTM D790
Heat Distortion Temperature105 °C221 °FASTM D648


(8) Catalyzed with 1.0% BPO, cured two hours at 71'c (1 60'F), then one hour at 93'C (200'F), post-cured two hours at138°C(280°F).


Master Batch Guide

Cobalt Naphthenate 6% Quantity for:55-Gal (205 kg,452 lbs)5-Gal (19 kg, 41 lbs)
0.20%14.5 fl.oz/429 cc1.3 fl.oz/38 cc
0.30%21.7 fl.oz/642 cc1.9 fl.oz/56 cc
0.40%28.9 fl.oz/855 cc2.6 fl.oz/77 cc
DMA Quantity for55-Gal (205 kg,452 lbs)5-Gal (19 kg, 41 lbs)
0.05%3.6 floz/1 06 cc0.36 fl.oz/11 CC
0.10%7.2 floz/213 cc0.66 fl.oz/20 cc
0.15%10.8 floz/319 cc0.98 fl.oz/29 cc
copper Naphthenate 8% Quantity for:55-Gal (205 kg,452 lbs)5-Gal (19 kg, 41 lbs)
0.02%1.4 fl.oz/41 cc0.13 fl.oz/4 cc
0.03%2.2 fl.oz/65 cc0.20 fl.oz/6 cc
0.04%2.9 fl.oz/86 cc0.26 fl.oz/8 cc
9% MEKP Quantity for:0.95 liter (1 quart)2kg (5 lbs)
1.25%0.39 fl.0z/11 cc0.90 fl.oz/27 cc


Features & Applications


Corrosion-resistant epoxy vinyl ester resin for storage tanks REL 922
Features:
1. Excellent corrosion resistance
2. Excellent impact strength
3. High tensile elongation
Corrosion-resistant epoxy vinyl ester resin for storage tanks REL 922
Applications:

REL 922 Epoxy Vinyl Ester Resin is a high-performance epoxy vinyl ester resin specifically engineered to safeguard the structural integrity of chemical storage tanks and industrial processing equipment. Its exceptional chemical resistance and high thermal stability make it the premier choice for environments involving corrosive acids, alkalis, and aggressive organic solvents.

Designed for maximum manufacturing flexibility, REL 922 Epoxy Vinyl Ester Resin is highly optimized for various fabrication methods, including hand lay-up, spray-up, and high-precision filament winding. This versatility allows for the creation of seamless, high-strength tank shells and liners. Furthermore, it serves as an ideal base for glass flake linings and filled coating compounds, providing an impenetrable secondary barrier against permeation and abrasion.

Corrosion-resistant epoxy vinyl ester resin for storage tanks REL 922


Why Choose REL 922 epoxy vinyl ester resin



Changzhou RealLand Composite Material Technology Co., Ltd.

Application-Oriented Solutions: We provide more than just epoxy vinyl ester resin; we offer targeted formulation and process guidance based on your specific storage media and application methods (such as flake lining construction), ensuring the protective system performs optimally.

Guaranteed Excellent Product Stability: Our stringent production controls ensure highly consistent batch-to-batch performance (e.g., no-foaming property, viscosity), providing reliable assurance for your large-scale projects and minimizing quality fluctuation risks.

Shared Proven Application Expertise: With extensive successful cases and technical expertise in the field of anti-corrosion linings and coatings, we can help you optimize construction plans, avoid common pitfalls, and achieve efficient, reliable corrosion protection engineering.


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FAQs


Q: Can I Request a Sample of Unsaturated Polyester Resin?
A: Yes, we can provide 10kg of resin as a free sample, but freight are typically the responsibility of the buyer.

Q: Do you have OEM/ODM service?
A: Yes, we are highly flexible in offering OEM/ODM services.

Q: What is The Product Lead Time?
A: 10 days.

Q: What's Shelf Life of Unsaturated Polyester Resin?
A: Normally 8 months.

Q: Can I Customize the Formulation of Unsaturated Polyester Resin for My Project?
A: Yes, absolutely. We understand that different projects may have unique requirements. Our R & D department is well-equipped to handle custom formulations based on your specific needs. You can provide us with the details of your project, including any specific characteristics or performance criteria you are looking for, and our experts will work on tailoring a formulation that meets your requirements.

Q: How Do I Choose the Right Unsaturated Polyester Resin for My Application?
A: We would provide guidance on selecting the appropriate UPR based on different project requirements.

Q: What Certifications and Quality Standards Does Your Unsaturated Polyester Resin Meet?
A: Our Unsaturated Polyester Resin meets CCS, RoHS, REACH, EMS, and QMS certifications and quality standards.

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